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Comprehensive quality management

raw material copy

Material Quality Control

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polishing

Polishing Quality Control

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plating

Plating Quality Control

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packing

Whole Set Products Inspection

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01

Material quality

material control

what's the material we use for produce our products ?

Our main material have zinc alloy , brass (copper) ,stainless steel , stainless iron etc raw metal materila . Of course , The most commonly used material is zinc alloy and stainless steel.

Because bar accessories will come into contact with our alcohol, there are strict standards when selecting raw materials. Our zinc alloys are uniformly lead-free and nickel-free. The hardware accessories industry uses environmentally friendly low-temperature zinc alloys. The products manufactured can pass European and American industry standard tests.

Advantage of our zinc alloy :

1: Relatively large specific gravity;
2: Good casting performance, can die-cast complex-shaped, thin-walled precision parts, and the casting surface is smooth: 3/Surface treatment can be performed: electroplating, spraying, painting, polishing, grinding, etc.;
4: No iron absorption during melting and die-casting, no corrosion to the die, no sticking to the mold;
5: Good room-temperature mechanical properties and wear resistance;
6: Low melting point, melts at 385°C, easy to die-cast

Brass is a copper alloy composed of copper and zinc. It has good mechanical properties, high strength, moderate hardness, and good toughness and ductility.

Advantage of our stainless steel :

1: High strength and wear resistance: Stainless steel (such as 304, 316 and other models) has excellent mechanical properties, can withstand frequent use and heavy pressure, and is not easy to deform or damage
2: High temperature tolerance: It can withstand high temperature disinfection and is suitable for high-frequency cleaning needs of bars.
3: Modernity and diversity: Stainless steel can be made into different surface treatments such as mirror, brushed, matte, etc., suitable for bar styles from industrial style to high-end.
4: Customization: Supports personalized designs such as laser engraving and honeycomb patterns to meet brand logo or theme decoration needs.

zinc alloy22
brass material
stainless steel material
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polishing
Grinding Machine

polishing control

How can we better control the polishing process?

With the concept of quality first, our factory insists on carrying out SOP production in strict accordance with quality inspection requirements in every link.

All of our bar accessories products produce, they must will into the strict polishing technology after casting from the machine . We have automatic grinders, polishers, explosion-proof tabletop polishers and other multi-functional polishing machines to ensure that the embryos of our products manufactured by different processes can be well processed in the polishing process to avoid excess metal waste inside the product and ensure that the appearance of the product is smooth, non-scratch and flat.

Products polished to high quality requirements:
1. Ensure the appearance quality. By removing surface defects, burrs, oxide layers, etc., the product surface can be smooth and have a good texture, thereby enhancing the product’s appearance value and enhancing the user experience.
2: Ensure the applicability and comfort of the product. The surface of accessories with poor craftsmanship may leave sharp edges or rough surfaces. For example, burrs on cup holders or metal accessories may scratch customers or affect the user experience. Grinding can make the edges smooth and round, eliminate hidden dangers, and improve the practicality and operational safety of the product.
3: Improve the surface treatment effect. Whether it is electroplating, spraying or polishing, these subsequent processes have high requirements for the quality of product surface treatment. Grinding can provide a smooth surface foundation, so that the coating is more uniform and has stronger adhesion, and ultimately improves the overall finished product effect.
4: Support environmentally friendly production. Modern grinding technology combined with environmental protection concepts can minimize material waste, while reducing dust and harmful substances generated during grinding, which meets the current trend of green manufacturing.

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polishing quality

03

plating quality

plating control

What's the plating quality standard we make ?

Our products normaly with metal material , zinc alloy , stainless steel , copper (brass), stainless iron etc . We will OEM & ODM products with plating technology after polishing step , the plating color according to clients requirements .

Color plating: gold, silver, chrome, bronze, black chrome, black nickel, bright tin, matte tin, white steel, imitation gold, light gold, gun metal, black nickel, no chrome, no chrome gold, no gun metal, no chrome imitation gold.

Pearl Series: Pearl Nickel, Pearl Chrome, Pearl Gold, Pearl Silver, Pearl Gunmetal, Pearl Bronze, Pearl White Steel.

Sand sweeping series: sand nickel, sand chrome, sand gold, sand silver, bronze sand, pearl sand nickel, pearl sand chrome, pearl sand gold, pearl sand silver, pearl bronze sand, thick lac gun sweeping sand, thick no lac sweeping sand, thick no lac gun sweeping sand, thick pearl lac sweeping sand, thick green bronze sweeping sand, thick red bronze sweeping sand.

Environmentally friendly electroplating: environmentally friendly nickel, environmentally friendly chromium, environmentally friendly gun color, environmentally friendly black nickel, environmentally friendly bronze, environmentally friendly green bronze, environmentally friendly red bronze, nickel-free electroplating. All plating types comply with the new EU ROHS standards and international general environmental standards. Lead, cadmium, mercury, and hexavalent chromium do not exceed the standard.

All electroplated products must ensure that the surface electroplating color is consistent with the customer’s requirements. The electroplated surface must not have any quality problems such as blistering, electroplating marks, pitting, etc. Before electroplating, we will ensure that the surface polishing of the product is fine. During electroplating, the speed of the current and other requirements are required. After electroplating, the surface effect is evaluated for quality, such as surface gloss, color fastness, color brightness, etc.

plating control
colorful plating
plating quality control
packing box 1
quality inspection
packing
packing set

whole set products QC

what's the whole set packing quality requirements standards ?

Beside to OEM & ODM metal bar accessories products , we also can support customize the packing box as clients requirements . What we can do ?

Unique packaging can be designed according to personal preferences: highlight the gift giver’s taste and sincerity, and instantly upgrade ordinary gifts to high-end gifts.
Exquisite packaging itself is a precious souvenir that can be kept for a long time as a collection. We will show professionalism and care, and support personalized customization experience: you can choose the packaging color, add a unique logo, print personalized text, make each gift unique, and improve the gift-giving level. Exquisite packaging is equal to a double gift, increasing the sense of ceremony and enhancing the recipient’s pleasure.

The packaging methods include: opp bag, bubble bag, lid box, flip box, wooden box, tinplate box, and high-end complete gift box. All the details can progress according the design file and clients requirements . Our designer team also will support free design once clients need this serve . 

About the packing information , we have the strict protect system , all the details will not take the picture and video to send out , protect clients design patent , Proprietary commercial market.

Before the products are packed into boxes, our products and boxes have undergone a series of quality inspections, including initial inspection, patrol inspection, and final inspection. All quality controls are carried out in accordance with the international standard AQL2.5.

 

 

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whole set products with packing quality

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